PolyKote Pro – Product Guide

Overview

PolyKote Pro is a high-performance hybrid coating engineered for exceptional durability and UV resistance. Unlike traditional epoxies that may yellow or dull over time, Savage Patriot’s PolyKote Pro delivers a long-lasting, non-yellowing finish ideal for indoor countertops and similar surfaces.

• Faster cure times: 3–5 hours to the touch

• Working time: 30–35 minutes

• No torching required (may be used to warm or move material if desired)

• Superior UV resistance and flexibility compared to epoxy

• Non-yellowing, low odor, low VOC, and easy to clean

While PolyKote Pro may cost slightly more than epoxy, its premium raw materials, long-term durability, and reduced callbacks make it a worthwhile investment for professional installers.

Product Performance

Mixing & Coverage

• Mix Ratio: 1:1 (Resin : Hardener)

• Kit Size: 2-gallon kit

• Coverage:

  • ~51 sq. ft. @ 4.5 oz per sq. ft.

  • ~85 sq. ft. @ 3 oz per sq. ft.

• Maximum pour thickness: Do not exceed 4.5 oz per sq. ft. in a single pour. PolyKote Pro is not designed to do "Dirty Pours"

Mix thoroughly for 2 minutes using a jiffy mixer, taking care not to introduce air into the material.

Tinting & Additives

When tinting PolyKote or EpoxyKote, follow these guidelines:

• Ideal range: 2–5% pigment or tint by total volume

• Maximum: 10% (exceeding may cause curing issues or softness)

• Pigment powders: 2–5%

• Liquid dyes: Start lower, as some contain solvents that can affect cure

⚠️ Important: Some additives (colorants, fillers, or pigments) may not be UV-stable. Even though PolyKote Pro contains UV stabilizers, non-UV-stable additives can amber or discolor over time due to chemical reactions from UV exposure. Always use UV-stable pigments and test a small batch before full application.

Surface Preparation

1. Sanding: Sand substrate thoroughly (100–220 grit) before and between coats.

2. Cleaning: Ensure surface is clean, dry, and free from contaminants.

3. Existing Smooth Surfaces:
   When coating laminate, Formica, granite, or other smooth materials, apply EpoxyKote as a primer for proper adhesion. You may lightly sand or paint before priming. Allow 24 hours of cure time before applying PolyKote.

4. Edges:
   On both new and existing countertops, round over all edges (top and bottom). This allows PolyKote to fully wrap and anchor during curing, preventing pull-back or retraction.

Application

• Mix and tint PolyKote as desired using UV-stable additives.

• Apply using a roller, hand spreader, or squeegee.

• Product begins to gel in ~30 minutes, so work efficiently.

• No flood coat required.

• No torching required.

• Do not use isopropyl alcohol during application.

• For indoor use only.

Topcoat Requirement

All PolyKote coatings require a protective topcoat.
Due to polymerization, a slight orange peel texture may occur after curing. This is normal. Light sanding followed by topcoat application will level the surface and enhance protection.

Curing & Performance

• Dry to Touch: 3–5 hours @ 70°F

• Sandable: Next day in most cases

• Full Cure: 20–30 days (depending on conditions)

• Use Gently: During full cure period

Flexibility:
PolyKote Pro has approximately 60% elongation, making it far more flexible than epoxy (~3%). This flexibility prevents cracking and adds durability, though temporary indentations from heavy objects may occur and self-correct over time. Use protective pads under heavy items to prevent long-term impressions.

Storage & Shelf Life

• Store in a cool, dry location away from direct sunlight.

• Keep containers tightly sealed after use.

• Shelf life: 1 year from manufacture date (unopened).

Cleaning

Clean tools and equipment immediately after use with isopropyl alcohol to prevent hardening.

Safety Precautions

• Keep out of reach of children.

• Use in a well-ventilated area.

• Wear protective gear (gloves, goggles, respirator).

• If product contacts eyes or is ingested, seek medical attention immediately.

• Reactions or sensitivities may vary by individual.

Additional Information

This guide provides general application and safety recommendations.
For full technical specifications, refer to the TDS Sheets.